Mold Release Agents and Specialty Products for Industrial Applications

Introduction: Performance Chemistry, Engineered for Precision

Mold Release Agents and Specialty Products

At Green Petro™, we provide advanced mold release agents and specialty products designed to improve demolding, reduce cycle time, and enhance surface finish across a wide range of industries. Backed by years of chemical formulation experience and real-world R&D testing, our solutions are trusted by manufacturers in rubber, polyurethane, plastics, composites, footwear, and more.

Whether you’re looking for eco-friendly, PFAS-free, or custom-engineered formulations, we offer high-quality chemistry that aligns with your regulatory, technical, and operational requirements.

Let’s explore our full product range:

1. Water-Based Mold Release Agents

Our flagship line of water-based mold release agents is developed with sustainability in mind. These VOC-compliant solutions use water as the primary carrier instead of hazardous solvents, making them safer for workers and more eco-friendly without compromising performance.

✅ Applications:

• EPDM rubber molding
• Polyurethane foam casting
• Thermoplastic elastomer (TPE/TPR) molding
• Composite and FRP part production

✅ Benefits:

• VOC compliant, non-flammable
• Clean release, reduced carbon build-up
• Compatible with spray, brush, or dip
• Suitable for continuous, high-temp cycles (up to 300°C)

🔁 Comparison:

2. Silicone-Based Mold Release Agents

Silicone-based agents are ideal for high-gloss, high-slip applications where thermal stability and release quality are essential. Our formulations contain PDMS and silicone emulsions with excellent film-forming properties.

✅ Applications:

• PU soles and midsole molding
• EPDM seals and automotive gaskets
• Plastic components
• Tire sidewalls

✅ Features:

• Stable up to 300°C
• Non-staining, glossy finish
• Compatible with all mold metals
• Water-based and solvent-based options available

3. Silicone-Free Mold Release Agents ✅ New

With downstream painting, bonding, and adhesion-sensitive processes growing, silicone-free mold release agents are increasingly important. Our agents offer clean demolding without silicone interference.

✅ Applications:

• Plastic injection molded parts (painted)
• Composite bonding panels
• Coating-sensitive surfaces

✅ Features:

• No silicone transfer
• Biodegradable options available
• Compatible with metal and composite molds
• VOC-compliant, REACH- and RoHS-compliant

🔁 Comparison:

4. Biodegradable Mold Release Agents

Designed for sustainability-driven industries, our biodegradable mold release agents use plant-derived and eco-safe ingredients. These options help reduce environmental impact without sacrificing production efficiency.

✅ Industries:

• Footwear & EVA
• Agriculture equipment molding
• Cable insulation & drum coating

✅ Benefits:

• Plant-based raw materials
• Non-toxic, worker safe
• VOC <50 g/L
• REACH, CLP, RoHS compliant

5. Solvent-Based Mold Release Agents

Solvent-based mold release agents are fast-evaporating and suitable for processes needing quick turnaround and thin release films. While VOCs are higher, the speed and release quality are unmatched in specific industrial setups.

✅ Applications:

• PU foam molding
• Rotational molding
• Tire retreading (pre-cure)

Key Features:

• Rapid flash-off
• Excellent wetting and leveling
• Tailored slip angles
• Optional fragrance masking for industrial use

6. PFAS-Free Release Agents

Green Petro™’s PFAS-free formulations align with the growing demand for fluorine-free, non-toxic demolding chemistry. These agents are suitable for environmentally regulated markets like the EU and North America.

✅ Designed For:

• Export-focused manufacturers
• Medical or food-grade applications
• Facilities working toward EHS certification

✅ Features:

• No perfluorochemicals or PTFE
• Compliant with REACH Annex XVII
• Easy cleanup and minimal transfer

7. Eco-Friendly Mold Release Agents ✅ Core Green Petro™ Offering

These are multi-platform agents that combine biodegradable, silicone-free, and water-based advantages in one. Engineered for companies focused on long-term sustainability.

✅ Core Benefits:

• Non-flammable
• Worker-safe
• Compliant across BIS, CLP, REACH
• Compatible with spray automation and manual setups

8. Rubber Mold Release Agents

Our rubber mold release agents are optimized for EPDM, NR, NBR, and silicone rubber, ensuring residue-free, clean part release under compression or transfer molding processes.

✅ Applications:

• Automotive hoses
• Gaskets & seals
• Dampers, bushings, and rollers

✅ Highlights:

• Anti-carbon build-up
• Non-contaminating
• Up to 300°C stability
• Shear-thinning sprayable viscosity

9. PU Foam Release Agents

Our PU foam release agents ensure smooth part separation in low and high-density foam molding. They’re tailored for shoe soles, armrests, sound insulation, and structural parts.

✅ PU Types:

• Flexible, Rigid, HR Foams
• Integral skin PU
• Memory foam

✅ Features:

• Fast drying, excellent coverage
• Water-based and solvent-based versions
• Silicone-free options for post-painting

10. Custom Formulation Mold Release Agents

No two molding operations are alike. That’s why we develop custom mold release agents tailored to your production specs, mold geometry, temperature cycle, and surface finish.

✅ Customization Parameters:

• Base: Silicone, water-based, solvent, hybrid
• Gloss level: Matte, semi-gloss, gloss
• pH and VOC targets
• Thermal stability range
• Regulatory compliance for domestic or export use

🧪 MOQ: 1000 kg per formulation

📦 Packaging Options

• 20L Jerrycan: Ideal for trial, sampling, or pilot use
• 200L Drum: Standard production volume
• 1000L IBC Tote: Bulk continuous manufacturing

Each container includes full TDS/MSDS labeling, batch traceability, and usage guidelines.

✅ Why Choose Green Petro™ for Mold Release Agents & Specialty Products?

• 🌿 Eco-engineered Chemistry: All our formulations are safe for humans and the environment.
• 🧪 In-House R&D: Tailored to your mold specs and thermal conditions.
• ⚙️ Industrial Expertise: Trusted across India by OEMs, exporters, and tier-1 suppliers.
• 🌎 Global Compliance: BIS, REACH, CLP, RoHS compatible.
• 📞 Tech Support Included: Application help, trials, troubleshooting.

📩 Ready to Order or Request Samples?

Explore the right mold release agents and specialty products for your process today. Contact us for product trials, custom formulations, or distributor inquiries.

📧 info@greenpetro.in
📞 +91-9899-009-726
🌐 www.greenpetro.in